CAREER PROGRAM

This Program is designed for fresher from engineering discipline – EEE , ECE , E&I , I&C , MECAHTRONICS & CHEMICAL ENGINEERING. Topics covered here are fine tuned to bridge the gap between a fresher and companies expectations.
  i Race Automation Institute is designed courses to benefit you with practical up-to-date information on the application of industrial automation tools to the automation and process control industries. It is suitable for people who have little or no exposure to PLCs, but expect to become involved in some or all aspects of automation. I Race aims to give practical advice from experts in the field, to assist you to correctly plan, program and install a automation tools with a shorter learning curve and more confidence.
While the course is ideal for electricians, technicians and engineers who are new to PLCs, SCADA and DRIVES, much of the material covered will be of value to those who already have some basic skills, but need a wider perspective for larger and more challenging tasks ahead. The information covered advances from the basics to challenge even the most experienced engineer in the industry today

PLC – ( Programmable Logic Controller) :
Hardware:

  • Introduction of PLC
  • PLC architecture.
  • Safety and precautions of PLC Panel ( temp, ventilation, grounding, short circuit )
  • Panel drawing.
  • Hardware Wiring and troubleshooting (Forcing Inputs and outputs)
  • Importance of Hardware Isolation.
  • Programming cable configuration (Hardware & software)

Software:

  • Programming introduction.
  • Configuration of PLC Modules.
  • Comm. PORT Configuration of PC and PLC.
  • Programming languages.
  • Electronics logic Gates.
  • Applying logic gates in Ladder logic programming.
  • Addressing of Inputs, outputs and memory registers.
  • Practical examples of Ladder Logic programming.
  • Practical examples of Timer Logic programming.
  • Practical examples of Counter Logic programming.
  • Practical examples of Analog based programming.
  • Practical examples of Compare, Move, mathematical and Conversion function block instruction based programming.
  • Set of Instructions and its necessary.
  • Download and upload the program to/from PLC.
  • Testing and commissioning.

SCADA – ( Supervisory Control And Data Acquisition ) :

  • Basic introduction of SCADA
  • Database creation.
  • Port configuration.
  • Device configuration.
  • How to create Tag name.
  • Configure tag properties.
  • How to create graphical screen.
  • How to read Device communication status .
  • How to do Object linking.
  • Importing external object.
  • How to create screen security.
  • How to create recipe.
  • How to create Face plate.
  • Graphics screen testing.
  • Import/Export tag list.
  • How to interface with PLC.
  • Data logging

TREND:

  • Basic introduction of SCADA
  • Database creation.
  • Port configuration.
  • Device configuration.
  • How to create Tag name.
  • Configure tag properties.
  • How to create graphical screen.
  • How to read Device communication status .
  • How to do Object linking.
  • Importing external object.
  • How to create screen security.
  • How to create recipe.
  • How to create Face plate.
  • Graphics screen testing.
  • Import/Export tag list.
  • How to interface with PLC.
  • Data logging

·  Real time trend.
·  Historical trend

Alarm:

  • Alarm generation
  • Real-time Alarm, Historical Alarm

Report:

   · Report generation

VFD – ( Variable Frequency Drives )

  • Technology overview
  • Introduction of Control system
  • P, PI and PID Control types
  • Variable Speed Drives
  • Principle of operation
  • Types of variable speed control
  • Benefits of VSDs
  • Applications for variable speed drives
  • Selecting a variable speed drive
  • variable frequency drive
  • hardware configuration
  • parameterization
  • communicating drives with PLC/HMI
  • VFD-PID control system

Practical demonstration of a control system
Communication Protocols:

  • RS 232
  • RS 485
  • MODBUS
  • ETHERNET
  • PROFIBUS DP
  • PROFIBUS NET
  • PROFIBUS MPI
  • OPC
  • FIELDBUS